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Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System

Nome da marca: Papa
Número do modelo: P400
MOQ: 1 conjunto
preço: Negociável
Condições de pagamento: T/T
Capacidade de abastecimento: 10 conjuntos por mês
Informações detalhadas
Lugar de origem:
China
Certificação:
CE
Detalhes da embalagem:
caixa de madeira
Habilidade da fonte:
10 conjuntos por mês
Descrição do produto
Triple Your Protein Bar Output with Multi-Row Chocolate Coating Technology.
Our advanced multi-row production line enables simultaneous production of 3-6 protein bar rows with perfect chocolate coating. Achieve mass production efficiency while maintaining premium quality for your protein bar business.
  • Key Benefits:

    •  High-Density Production - 3-5 rows output, 6,000-15,000 bars/hour

    •  Uniform Chocolate Coating - Consistent coating thickness across all rows

    •  Maximum Efficiency - 300% higher output than single-line systems

    •  Space Optimized - Compact design saves factory floor space

    •  Premium Quality - Laboratory-grade precision in commercial production

Technical Specifications



Parameter 3-Row System 6-Row System
Capacity 6,000-9,000 bars/h 12,000-15,000 bars/h
Coating Width 900mm 1500mm
Chocolate Temp Control ±0.5°C accuracy ±0.5°C accuracy
Power Requirements 45kW 75kW
Control System Industrial PLC with HMI Industrial PLC with HMI
Line Length 25 meters 30 meters


Production Features

Multi-Row Synchronization:

  • Simultaneous 3-6 row processing

  • Individual row monitoring system

  • Synchronized speed control

  • Independent troubleshooting

Precision Coating System:

  • Multi-curtain coating technology

  • Individual temperature zones

  • Automated viscosity control

  • Coating recovery system

Smart Manufacturing:

  • Real-time production analytics

  • Predictive maintenance alerts

  • Remote monitoring capability

  • Automated quality control


Configuration Options

Row Arrangements:

  • 3-row compact system

  • 4-row balanced system

  • 6-row maximum output

  • Custom configurations

Coating Variants:

  • Full chocolate coating

  • Bottom-only coating

  • Drizzle patterns

  • Dual-flavor coating

Special Features:

  • Quick row changeover system

  • CIP cleaning system

  • Energy recovery unit

  • Hygienic design certification


Detailed Product Description

The Precision Process:
  1. Gentle Mixing (Optional): A custom-designed mixer gently folds sticky date paste, nut butters, proteins, and whole ingredients (nuts, fruits) without smashing or over-processing.
  2. Multi-Row Forming & Extrusion: The heart of the line. The homogeneous mixture is precisely extruded through a multi-lane depositor head, creating 2, 3, or 4 continuous, perfectly shaped rows of product simultaneously.
  3. Multi-Stage Cooling Tunnel: The bars travel through a cascading cooling tunnel to set their structure. This is critical for achieving the desired chewiness and preventing bars from sticking together.
  4. Enrobing Option (Optional): For chocolate-coated bars, the lines seamlessly feed into a precision enrober that covers the bars with a curtain of tempered chocolate (dark, milk, or compound).
  5. Cooling & Setting (For Chocolate): A second cooling tunnel sets the chocolate coating to a glossy, snap-perfect finish.
  6. Automatic Multi-Lane Wrapping: Finally, the bars are fed into high-speed flow-wrapper that packages them in air-tight film.
Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System 0 Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System 1 Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System 2 Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System 3 Multi-Row Protein Bar with Chocolate Coating Production Line | High-Capacity Automatic System 4
Customizable Bar Sizes: Adjustable molds for different weights (e.g., 30g, 50g, 100g).
Versatile Formulations: Works with protein doughs, nut butters, granola, oats, and sticky mixtures.



Success Metrics

Global Nutrition Company Results:

  • Output Increase: 400% higher production capacity

  • Labor Efficiency: 80% reduction in operating staff

  • Quality Consistency: 99.2% product uniformity

  • ROI Achievement: 14-month payback period

  • Energy Savings: 25% reduction per unit produced

"The multi-row system transformed our production capabilities, allowing us to meet global demand while maintaining premium quality standards."


Technical Support

Comprehensive Service Package:

  • 24/7 remote monitoring

  • Predictive maintenance

  • Spare parts guarantee

  • Operator certification program

  • Annual performance audit


FAQ

Q: How is coating consistency maintained across all rows?
A: Individual temperature control and curtain adjustment for each row ensures perfect consistency.

Q: What happens if one row requires maintenance?
A: The system allows independent row shutdown while other rows continue production.

Q: Can different recipes run on different rows simultaneously?
A: Yes, the system supports individual recipe management per row.

Q: How long does row changeover take?
A: Complete row configuration change in under 30 minutes with our quick-change system.